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usedmachine@arcor.de
Florenzer Str. 54
50765 Cologne
Germany
Tel: 0049 (0)221 70 89 137
Fax: 0049 (0)221 70 68 48
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GERSTENBERG perfector 6 tubes 180 (with moter, reductor, chassis, box) Year
of construction 1984 .
Capacity: 6000kg/h, (available)
One G& A Perfector with a nominal capacity of up to 2,400 kg/h of Soft Table Margarine (Plant Available)
The above capacities are nominal values and may vary depending on the oil blend composition
and the fat content of the emulsion.
Nominal capacity:
2,400 kg/h of Soft Table Margarine for filling in cups,
2,400 kg/h of Table Margarine for paper wrapping,
2,400 kg/h of Cake & Cream Margarine for paper wrapping
3,600 kg/h of Shortening.
SECTION 1000: EMULSIFIER PREPARATION SECTION.
400 litre (approx.)stainless steel emulsifier tank.
Equipped with heating jacket, agitator.
Automatic control equipment for temperature regulation.
All necessary pumps, valves, etc.
SECTION 2000: POWDER SECTION. "NEW OF FACTORY."
Complete stainless steel powder mixer.
Special designed. Capacity: 60 kg/min.
SECTION 3000: WATER PHASE PREPARATION SECTION.
Equipment for measuring the amount of process
water to the water phase tank.
650 litre (approx.) stainless steel water phase mixing tank.
Insulated. Equipped with heating jacket. Incl. agitator, load cells.
650 litre (approx.) stainless steel water phase buffer tank.
Insulated. Equipped with heating jacket. Incl. agitator.
Plate heat exchanger for pasteurising the water phase.
Stainless steel resting unit /holding cell for the waterphase.
All necessary pumps, valves, etc.
All necessary temperature regulating control equipment.
SECTION 4000: EMULSIFICATION SECTION.
2.000 litre (approx.) stainless steel premix/weighing tank.
For weighing in the different components for the oil blend and for emulsification of the emulsion. Insulated.
Equipped with heating jacket. Special designed agitator.
For margarine emulsions.
Load cell system.
2.000 litre (approx.) stainless steel emulsion/buffer tank.
For maintainance of emulsion. Insulated. Equipped with heating jacket. Special designed agitator for
margarine emulsions.
All necessary temperature control regulating equipment.
All necessary pumps, valves, etc.
SECTION 5000: CRYSTALIZATION SECTION.
G & A High pressure pump.
Type HT-P-2-5334.
Capacity: 2.000 kg/hour
G & A perfector. Type 4 x 105.
Capacity: 2.000 kg/h. One cooling system.
G & A crystallisers.
G & A plasticator. 1x 14 litre.
G & A mobile resting tube.
All necessary pumps, valves, etc.
SECTION 6000: REMELT SECTION.
850 litre (approx.) stainless steel re-melt tank. Insulated.
Equipped with heating jacket. Special designed agitator.
For margarine emulsions.
Automatic control equipment for temperature regulation.
All necessary pumps, valves, etc.
SECTION 7000: HOT WATER PREPARATION. "NEW OF FACTORY"
Complete heating system for heating all jackets on the tanks. Heated by 95 degr. hot water.
Complete heating system for heating of all jacketed pipes. Heated by 60 degr. hot water.
All necessary heating tanks, pumps, valves, temperature regulating equipment.
Above mentioned system will be pre-fabricated as a complete skid-mounted
unit , incl stainless steel pipes, fittings and also electrical wiring.
The unit will ready for installation on site.
SECTION 8000: CIP PLANT - 1 LINE.
1.000 litre stainless steel hot water tank. Insulated.
1.000 litre stainless steel acid tank. Insulated.
1.000 litre stainless steel lye tank. Insulated.
1.000 litre stainless steel flush tank. Insulated.
Plate heat exchangers for heating of CIP-water.
CIP-dosing pumps.
All necessary pumps, valves, temperature regulating equipment.
Above mentioned system will be pre-fabricated as a complete skid mounted
unit, incl. stainless steel pipes, fittings and also electrical wiring.
SECTION 9000: COOLING PLANT.
Sabro-Søby ammonia screw compressor Type RMF 95.
Cooling capacity: 95.000 Kcal/hour.
Evaporating capacity: -20 degr.
Condensing capacity: +35 degr.
Refrigerant: NH3. Ammonia.
Control panel for the cooling plant.
SECTION 10000: PROCESS CONTROL PANEL. "NEW OF FACTORY"
Control panel for the whole processing plant Siemens S7 PLC.
Built in one stainless steel cabinet.
Incl. weighing computer and CIP control system.
Power sections, incl. motor starters, frequency drivers.
SECTION 11000: PIPES AND FITTINGS. "NEW OF FACTORY"
To the plant belonging stainless pipes and fittings.
Will be supplied new of factory.
SECTION 12000: MICHELLANIUS.
-To the plant belonging stainless steel fllowsplitters.
SECTION 13000: PACKING MACHINE - 100 GRAM CUPS.
Benhil packing machine.
Type: 8219
Capacity: 1.350 kg/hour (approx.)
The machine is designed to fill and pack margarine in
100 gram rectangular cups.
SECTION 14000: PACKING MACHINE 10-20 GRAM Packages.
Benhil packing machine.
Type: 8304
Capacity: 100 kg/hour
The machine is designed to fill and pack margarine in
The plant will be sold with operation guarantee (sold on 08.07.2002)
CAPACITY: ABOUT 3,5MT/HOUR DEPENDING OF MARGARINE TYPE
1 pc. Sabro compressor SMC 4 - 100 No. 58754
1 pc. Sabro compressor SMC 6 - 100 No. 56373
1 pc. Sabro compressor SMC 4 - 100 No. 65435
1 pc. Espolin air compressor
1 pc. water saving evaporator condenser
1 pc. receiver
1 pc. emulsion mix. tank of 500 ltr.
1 pc. water phase tank of 500 ltr.
1 pc. batch tank of 1000 ltr.
Several butterfly valves, three way valves and centrifugal pumps
1 pc. G&A high pressure pump 4000 kg/h
3 pcs. G&A Prefector 2x105
2 pcs. balance tanks of 2000 ltr.
1 pc. remelting tank of 1000 ltr.
1 pc. G&A pin mixer 50 ltr
1 pc. BDR Mrk. II 500 gr.
1 pc. Benhill Multipack type 8380 - 250 gr.
1 pc. Benhill Multipack type 8340 - 250 gr.
1 pc. Benhill cup machine 250 - 500 gr.
1 pc. NO-REG carton filler type WAP 3000
SUBJECT to PRIOR SALE.!
Table Margarine and Shortening Oil Main Specifications(SOLD): Margarine
Shortening Oil Capacity: 500Kg/HR Max 650Kg/HR Max
Pilot plant for margarine Production (SOLD on 30.10.2002)
- One x complete G&A margarine pilot plant, capacity 100 kg/h,
- Year made: 1989
- working hour: 525
- 2 X cooling systems.
- Built as a unit on stainless steel bottom frame
Comprising of:
- Emulgation section.
- Water phae section.
- Pre - emilsion- & emulsion section
- Pasteurizing section.
- G & A pilot - prefector plant.
- Cooling plant.
- process controle.
- Plant is complete with taks, pumps, valves, pipes & fittings etc.
Size Parts:
a) 125-g-packages:
approx. 100 x 38 x 35 mm
(Length x Width x Height)
approx. 100 x 75 x 35 mm
(Length x Width x Height)
- folding: longitudinal fold
- dimensions: approx. 3.100 x 1.000 x 1.800 mm
- electric: 380 Volt, 50-Cycles
- including date coding unit
Filling- and Wrapping-Machine for Butter
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