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The Skimmer Valve Company 2001 Ltd NZ: 109 Park Ave, Whangamata, 2982. PH: (64) 7 8659015 FAX: (64) 7 8659844 AUS: PH: (61) 3 97523943 FAX: (61) 3 97523958 |
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The Answer to your flow | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
problems in Hoppers, Silos | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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MORE | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Welcome to The Skimmer Valve Company 2001 Ltd | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
We are an engineering firm that specialises in flow problems and the creator of the Skimmer Valve. A unique fluidising valve that solves ALL your product flow needs. Visit our specialised pages detailing why you will benefit from using this valve. | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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PRODUCTS | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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Introduction The Skimmer Valve solves flow problems by mixing compressed air with the product in a unique way that makes the product flow like a fluid. The skimmer has more benefits than just moving your product. By controlling the air you control your product flow and so control your production. By controlling the air pressure and the pulsing you can tune the skimmer to fluidise a wide variety of materials, with the minimum amount of air. Some of the products that have been successfully fluidised are: Blood meal fertiliser, ground phosphate rock, bran, casein, plaster of Paris, cement, coal, coffee grounds, starch, granulated herbicide, talc, and milk powders; skim, agglomerated whole milks, baby food, as well as cheese and ice cream powders. |
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Bins Stops clinging in bins. When your product doesn't hold up you increase your production time. |
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Packing Machines The skimmer valve will give you consistent density so you can increase the speed and accuracy of your packing machine while increasing the range of products they can handle. You save money by giving away less product as overweights. |
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Applications You need control, starting from the hopper to run an automated production smoothly and efficiently. |
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Screw Conveyers | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||
The skimmer takes the load off screw conveyors particularly on start up, there is no need to empty the product out at every stoppage. There will be less breakdown of the product as it moves freely when fluidised and will not be sheared by the conveyor | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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FEATURES | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Easy Installation | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
A supplied socket is simply welded onto an existing vessel, the centre removed, and the skimmer is screwed through the socket until the bottom of the seat lies flush with the internal wall surface. The whole operation is done from outside the vessel. | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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Silent and Hygienic | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
The skimming outlet is always pressurised even when it is closed, so product cannot contaminate the valve. The working parts in contact with the product are stainless steel. | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Trouble Free Operation | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
The knife edge seat of the skimmer valve seat prevents the clinging of product and as the valve closes against pressure, the action against the seat is cushioned. | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Minimum Maintenance | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
As the Valve travels only 1.2mm the 'O' rings do not move, they only roll. The 'O' rings are standard sizes, in nitrile for long life and easy replacement. | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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OPERATION | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
The skimmer is operated mechanically by compressed air. When it is open it radiates a 360 degree skim of air along the wall of the vessel. This creates a suction over the head of the valve which pulls the product into the skimming air, and mixes the product with the air. Because the particles of product are no longer held firmly by gravity and each other, they are now free to move in the air and will respond by flowing like a fluid. By controlling the air you control the product. In products with different size particles or with included fines, mixing is enhanced by the unique action of the skimmer. | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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Rotary Valves When the vanes in a rotary valve come around they are not empty they are full of air. This air sits in a pocket holding up the product above the valve. The skimmer mixes the air with the product to solve this problem giving a consistent and increased flow rate. |
Spreader plate To increase the flow from a hopper with a spreader plate inside, a skimmer can be installed in the centre of the plate. These are supplied as specials machined to skim at the required angle. |
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Dense Phases or Pneumatic Transporters Energy costs can be dramatically reduced by fluidising the product before transporting. Fragile products like agglomerated wholemilk powders can then be transported without breakdown. |
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Controlling the Skimmer Valves | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
A simple air circuit is necessary. This can be controlled manually, by an electronic timer, or by a programmable controller. | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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Send mail to jeff@kellands.co.nz with questions or comments about this web site. Copyright © 1990-2002 The Skimmer Valve Company 2001 Ltd. All rights reserved. Information in this document is subject to change without notice. Other products and companies referred to herein are trademarks or registered trademarks of their respective companies or mark holders. Last modified: April 25, 1999 |
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New Zealand Patent No 207993 | European Patent No 0160281 | USA Patent No 4739964 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Australian Patent No 582742 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Federal Judge upholds The Skimmer Valve patent in Australia | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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